Bright Blue CCS
Bright Blue CCS Ozone Systems for Prepared Water Disinfection
An advanced ozone system for prepared water disinfection. Specifically developed to comply with the Coca Cola standard for bottled water brands such as Pump, Bon Aqua and Dasani.
A fully automated ozone system with Profinet communications to Krones / KHS Fillers and Blenders.
Coca-Cola Specification
These systems are designed to meet Coca-Cola specifications for the disinfection of prepared water (Coca-Cola standards for Ozonation and Electrical Equipment), namely 4 minutes of ozone contact time at a level high enough to ensure ozone residual after bottling of around 0.5ppm, in order to achieve a 5 log reduction in microbiology
4 minutes
Ozone Contact Time
0.5 ppm
Ozone Residual (After Bottling)
5 Log Reduction
in Microbiology
Built to the Highest International Standards
Focus on Quality and Reliability
The Bright Blue product water disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.
Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.
If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.
Operation and Maintenance
Easy to Use, Easy to Maintain
The water disinfection system is extremely easy to operate and features software developed by Wassertec. Only occasional interventions are required to calibrate the system against an ozone test kit to ensure correct ozone readings are displayed.
The system is controlled by a full-colour touchscreen Control Panel. Our unique interface features easy-to-read dials and icons. Operation is straightforward and intuitive with varying access levels for Operators, Administrators & Technicians.
One Touch On/Off
On a day-to-day basis, the operator simply pushes the start/stop button. The Programmable Logic Controller (PLC) does the rest.
For systems making use of the built-in Interlocks, this can be done from the Rinser/Filler control panel.
Diagnostics
The product disinfection system features a diagnostic mode that allows the administrator to easily interrogate each of the system’s main components. It allows any of the major components to be run independently so that they can be verified.
Ozone Level Set-Point Control
Measurement & control of Ozone ppm (parts per million) in the water are done using a Dr. Reiss GMBH ozone probe and dedicated PID controller.
This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set point.
Interlocks
Bright Blue product disinfection systems come standard with 4 interlocks using Potential Free Contacts:
- System Start/Stop
- S.I.P. (Sterilise in Place)
- Ozone Level at Set-point
- System Healthy
The systems can be run in either Local or Remote modes.
Ethernet Connectivity
Remote Control
We use 10″ full colour touch screens, which have optional Ethernet Connectivity.
With the system connected to a network, it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.
Climate Control System
Seifert Air Conditioners
All Bright Blue CCS systems are climate-controlled using built-in Seifert air conditioners. This further enhances reliability by keeping the inside of the system clean, cool, and dry.
Clean
By preventing dust from entering the panel, the systems stay clean – ensuring that components last longer and allowing for easier maintenance.
Cool
Most of our systems are installed in tropical countries with warm to hot climates and high levels of humidity. Systems are kept cool in order to work optimally under these conditions.
Dry
The air conditioning keeps the electronics dry – preventing dampness and moisture, and ensuring that the electronics are always working at their best.
Health and Safety
Run under Vacuum, De-Gassing, and Ozone Removal
We run with the ozone cells under a vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.
The top of our ozone/water contacting systems features a special ozone-resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.
Under normal operation, there should be no ambient ozone in the production area.
Ensuring Operator Safety
Designed with health and safety in mind. Our systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.
Dräger Ozone Leak Detectors
Our systems have a built-in interface for 2 Dräger ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit, the ozone system will be shut down and a warning displayed.
Ozone Control
PID Controller
The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user-defined set-point. The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control.
The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.
Tech Specs
Bright Blue 40G (Maximum 20,000 litres/hour)
Bright Blue 60G (Maximum 30,000 litres/hour)
Bright Blue 120G (Maximum 60,000 litres/hour)
| 40G | 60G | 120G | |
|---|---|---|---|
| Size and Weight | Height: 2000mm (70.87’’) Width: 1040mm (40.95’’) Depth: 450mm (13.78’’) Weight: 150kg (330.69 lbs) | Height: 2000mm (78.74 inches) Width: 1040mm (40.95 inches) Depth: 520mm (20.47 inches) Weight: 300kg (661.38 pounds) | Height: 2000mm (78.74 inches) Width: 1880mm (74.015 inches) Depth: 520mm (20.47 inches) Weight: 400kg (881.85 pounds) |
| Power | 380V - 50Hz 2000W 4000W to 6000W (maximum). |
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| Enclosure | Laser cut 304 stainless steel IP42, with air conditioner. | ||
| Ozone Output | 4 x 0 to 10 g/hr (grams per hour) ozone modules. | 6 x 0 to 10 g/hr (grams per hour) ozone modules. | 10 x 0 to 10 g/hr (grams per hour) ozone modules. |
| PLC (Programmable Logic Controller) | Siemens S7 or Delta + analogue extension + PID controller. | ||
| HMI (Human / Machine Interface) | Delta 10” full colour touchscreen. | ||
| Oxygen Generator | max 10 - 30 Litres per minute (L/min) @ 90% purity. | ||
| Air Filtration | Festo MS6 5 micron and 0.01 micron. |
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| Cooling | |||
| Dissolved Ozone | Dissolved Ozone Measurement: Dr. Reiss GMBH ozone probe & flow-cell. Dissolved Ozone Control: 0.00 to 0.50 or 0.00 to 2.00 parts per million. |
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| 40G | 60G | 120G | |
|---|---|---|---|
| Size and Weight | Height: 2200mm (86.62 inches) Width: 1000mm (39.37 inches) Depth: 1600mm (62.99 inches) Weight: 400kg (881.85 pounds) | Height: 2700mm (106.3 inches) Width: 1200mm (47.24 inches) Depth: 1800mm (70.87 inches) Weight: 600kg (1322.77 pounds) | Height: 3600mm (141.73 inches) Width: 1200mm (47.24 inches) Depth: 1800mm (70.87 inches) Weight: 1000kg (2204.62 pounds) |
| Volume | 1350 Litres | 2800 Litres | 4000 Litres |
| Power | 380 V - 50Hz 4000W to 6000W (maximum). |
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| Enclosure | 316 stainless steel. | ||
| Water Pump | Ebara 2.2 to 4.0 kw stainless steel. | ||
| Venturi Injector | Mazzei 2081 or 3090 Kynar (PVDF) | ||
| De-gas Valve | Armstrong fully ozone resistant | ||
| Water Inlet Connection | NW50 | NW65 | NW80 |
| Water Outlet Connection | NW50 | NW65 | NW80 |
| 40G | 60G | 120G | |
|---|---|---|---|
| Ambient Temperature | 45° C (113° F) Maximum. | ||
| Water Temperature | 40° C (104° F) Maximum. | ||
| Power | 380 V - 50Hz 4000W to 6000W (maximum). |
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| Compressed Air | 200 to 600 Litres per minute (L/min) @ 2 Bar, Class 1.4.1 | ||