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Bright Blue CCS

Bright Blue 20G - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bright Blue CCS Ozone Systems for Prepared Water Disinfection

An advanced ozone system for prepared water disinfection. Specifically developed to comply with the Coca Cola standard for bottled water brands such as Pump, Bon Aqua and Dasani.

A fully automated ozone system with Profinet communications to Krones / KHS Fillers and Blenders.

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Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Coca-Cola Specification

These systems are designed to meet Coca-Cola specifications for the disinfection of prepared water (Coca-Cola standards for Ozonation and Electrical Equipment), namely 4 minutes of ozone contact time at a level high enough to ensure ozone residual after bottling of around 0.5ppm, in order to achieve a 5 log reduction in microbiology

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

4 minutes

Ozone Contact Time

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

0.5 ppm

Ozone Residual (After Bottling)

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

5 Log Reduction

in Microbiology

Built to the Highest International Standards

Focus on Quality and Reliability

The Bright Blue product water disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.

Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.

If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Operation and Maintenance

Easy to Use, Easy to Maintain

The water disinfection system is extremely easy to operate and features software developed by Wassertec. Only occasional interventions are required to calibrate the system against an ozone test kit to ensure correct ozone readings are displayed.

The system is controlled by a full-colour touchscreen Control Panel. Our unique interface features easy-to-read dials and icons. Operation is straightforward and intuitive with varying access levels for Operators, Administrators & Technicians.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

One Touch On/Off

On a day-to-day basis, the operator simply pushes the start/stop button. The Programmable Logic Controller (PLC) does the rest.
For systems making use of the built-in Interlocks, this can be done from the Rinser/Filler control panel.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Diagnostics

The product disinfection system features a diagnostic mode that allows the administrator to easily interrogate each of the system’s main components. It allows any of the major components to be run independently so that they can be verified.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Ozone Level Set-Point Control

Measurement & control of Ozone ppm (parts per million) in the water are done using a Dr. Reiss GMBH ozone probe and dedicated PID controller.
This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set point.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Interlocks

Bright Blue product disinfection systems come standard with 4 interlocks using Potential Free Contacts:

  1. System Start/Stop
  2. S.I.P. (Sterilise in Place)
  3. Ozone Level at Set-point
  4. System Healthy

The systems can be run in either Local or Remote modes.

Ethernet Connectivity

Remote Control

We use 10″ full colour touch screens, which have optional Ethernet Connectivity.
With the system connected to a network, it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Climate Control System

Seifert Air Conditioners

All Bright Blue CCS systems are climate-controlled using built-in Seifert air conditioners. This further enhances reliability by keeping the inside of the system clean, cool, and dry.

Clean

By preventing dust from entering the panel, the systems stay clean – ensuring that components last longer and allowing for easier maintenance.

Cool

Most of our systems are installed in tropical countries with warm to hot climates and high levels of humidity. Systems are kept cool in order to work optimally under these conditions.

Dry

The air conditioning keeps the electronics dry – preventing dampness and moisture, and ensuring that the electronics are always working at their best.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Health and Safety

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Run under Vacuum, De-Gassing, and Ozone Removal

We run with the ozone cells under a vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.

The top of our ozone/water contacting systems features a special ozone-resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.

Under normal operation, there should be no ambient ozone in the production area.

Ensuring Operator Safety

Designed with health and safety in mind. Our systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Dräger Ozone Leak Detectors

Our systems have a built-in interface for 2 Dräger ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit, the ozone system will be shut down and a warning displayed.

Ozone Control

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

PID Controller

The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user-defined set-point. The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control.

The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Tech Specs

Bright Blue 40G - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bright Blue 40G (Maximum 20,000 litres/hour)

Bright Blue 60G - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bright Blue 60G (Maximum 30,000 litres/hour)

Bright Blue 120G - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bright Blue 120G (Maximum 60,000 litres/hour)

Ozone Generator
40G60G120G
Size and WeightHeight: 2000mm (70.87’’)
Width: 1040mm (40.95’’)
Depth: 450mm (13.78’’)
Weight: 150kg (330.69 lbs)
Height: 2000mm (78.74 inches)
Width: 1040mm (40.95 inches)
Depth: 520mm (20.47 inches)
Weight: 300kg (661.38 pounds)
Height: 2000mm (78.74 inches)
Width: 1880mm (74.015 inches)
Depth: 520mm (20.47 inches)
Weight: 400kg (881.85 pounds)
Power380V - 50Hz
2000W 4000W to 6000W (maximum).
EnclosureLaser cut 304 stainless steel IP42, with air conditioner.
Ozone Output4 x 0 to 10 g/hr (grams per hour) ozone modules. 6 x 0 to 10 g/hr (grams per hour) ozone modules. 10 x 0 to 10 g/hr (grams per hour) ozone modules.
PLC (Programmable Logic Controller)Siemens S7 or Delta + analogue extension + PID controller.
HMI (Human / Machine Interface)Delta 10” full colour touchscreen.
Oxygen Generatormax 10 - 30 Litres per minute (L/min) @ 90% purity.
Air FiltrationFesto MS6
5 micron and 0.01 micron.
Cooling
Dissolved OzoneDissolved Ozone Measurement:
Dr. Reiss GMBH ozone probe & flow-cell.

Dissolved Ozone Control:
0.00 to 0.50 or 0.00 to 2.00 parts per million.
Ozone / Water Contactor
40G60G120G
Size and WeightHeight: 2200mm (86.62 inches)

Width: 1000mm (39.37 inches)

Depth: 1600mm (62.99 inches)

Weight: 400kg (881.85 pounds)
Height: 2700mm (106.3 inches)

Width: 1200mm (47.24 inches)

Depth: 1800mm (70.87 inches)

Weight: 600kg (1322.77 pounds)
Height: 3600mm (141.73 inches)

Width: 1200mm (47.24 inches)

Depth: 1800mm (70.87 inches)

Weight: 1000kg (2204.62 pounds)
Volume1350 Litres2800 Litres4000 Litres
Power380 V - 50Hz
4000W to 6000W (maximum).
Enclosure316 stainless steel.
Water PumpEbara 2.2 to 4.0 kw stainless steel.
Venturi InjectorMazzei 2081 or 3090 Kynar (PVDF)
De-gas ValveArmstrong fully ozone resistant
Water Inlet ConnectionNW50NW65NW80
Water Outlet ConnectionNW50NW65NW80
On Site Requirements
40G60G120G
Ambient Temperature45° C (113° F) Maximum.
Water Temperature40° C (104° F) Maximum.
Power380 V - 50Hz
4000W to 6000W (maximum).
Compressed Air200 to 600 Litres per minute (L/min) @ 2 Bar, Class 1.4.1

Cape Town

Capricorn Park
126 Capricorn Drive (Corner of Gateway Close),
Muizenberg, Cape Town, 7945, South Africa

T:+27 (0)21 788 2343
E: info@wassertec.co.za

Distributors in Europe

SMF Maschinenfabrik GmbH
Stuifenstraße 59, D-74385 Pleidelsheim, Germany

T: +49 7144 888 27 55  |  F: 0049 77144 899 99 05
E: smf@wassertec-ozone.com

Distributors in New Zealand, Australia and Pacific

Splatt Engineering, 69 Woodcocks Road, 0910 Warkworth,
Auckland, New Zealand

T: +64 9 427 9020
E: info@splattengineering.co.nz
www.splattengineering.co.nz

Wassertec | Engineered Ozone Solutions for water and air treatment | Ozone Generators. Specialists in Ozone Technology. We stock all components at our Cape Town offices: ensuring rapid replacement of spares and minimal downtime..

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