Bright Blue 20G
Bright Blue Ozone Systems for Bottle Rinsing
The most advanced ozone system for bottle rinsing & package disinfection currently on the market.
The Bright Blue 20G has been specifically designed to supply ozone-infused water to bottle rinsers so as to aid package disinfection. These systems have been in production and constantly refined since 2001. They are found in Dairy, Juice, Wine & Water bottling plants throughout Africa.
Bottle Rinsing & Product Disinfection
Ozone systems are specifically designed for bottle rinsing and package disinfection.
In-line electronic ozone measurement and control
in Parts per Million (PPM)
0.8ppm to 1.2ppm
Recommended ozone residuals for bottle rinsing.
(Adjustable from 0.00 to 2.00 ppm).
1000 ℓ/hr → 1000 ℓ/day
Recycling of rinse water (reduces consumption from +/- 1000 litres/hour to +/- 1000 litres/day.
Interlocks to Rinser
Bottles cannot be rinsed if the ozone level is not correct.
Water Recycling
Reduce Water Consumption
The Bright Blue can be supplied with our water-recycling skid, which captures and re-uses the rinse water. This can reduce water consumption from +/- 1000 litres per hour to around 1000 litres per day.
Focus on Quality and Reliability
Built to the Highest International Standards
The Bright Blue bottle rinsing and disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.
Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.
If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.
Operation and Maintenance
Easy to Use, Easy to Maintain
Ozone systems are specifically designed for bottle rinsing and package disinfection.
One Touch On/Off
On a day-to-day basis, the operator simply pushes the start/stop button. The Programmable Logic Controller (PLC) does the rest.
For systems making use of the built-in Interlocks, this can be done from the Rinser/Filler control panel.
Diagnostics
The bottle disinfection system features a diagnostic mode that allows the administrator to easily interrogate each of the system’s main components. It allows any of the major components to be run independently so that they can be verified.
Ozone Level Set-Point Control
Measurement & control of Ozone ppm (parts per million) in the water is done using a Dr. Reiss GMBH ozone probe and dedicated PID controller.
This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set point.
Interlocks
Bright Blue bottle disinfection systems come standard with 4 interlocks using Potential Free Contacts:
- System Start/Stop
- S.I.P. (Sterilise in Place)
- Ozone Level at Set-point
- System Healthy
The systems can be run in either Local or Remote modes.
Health and Safety
Run under Vacuum, De-Gassing, and Ozone Removal
We run with the ozone cells under a vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.
The top of our ozone/water contacting systems features a special ozone-resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.
Under normal operation, there should be no ambient ozone in the production area.
Ensuring Operator Safety
Designed with health and safety in mind. Our systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.
Ozone Leak Detectors
Our systems have a built-in interface for 2 ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit, the ozone system will be shut down and a warning displayed.
Ethernet Connectivity
Remote Control
We use 10″ full colour touch screens, which have optional Ethernet Connectivity.
With the system connected to a network, it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.
Ozone Control
PID Controller
The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user-defined set-point. The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control.
The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.
Climate Control System
Seifert Air Conditioners
All Bright Blue CCS systems are climate-controlled using built-in Seifert air conditioners. This further enhances reliability by keeping the inside of the system clean, cool, and dry.
Clean
By preventing dust from entering the panel, the systems stay clean – ensuring that components last longer and allowing for easier maintenance.
Cool
Most of our systems are installed in tropical countries with warm to hot climates and high levels of humidity. Systems are kept cool in order to work optimally under these conditions.
Dry
The air conditioning keeps the electronics dry – preventing dampness and moisture, and ensuring that the electronics are always working at their best.
Tech Specs
Bright Blue 20G – Standard
Bright Blue 20G – Recycle
| 20G Standard | 20G Recycle (with recycling skid) | |
|---|---|---|
| Size and Weight | Height: 2000mm (78.74 inches) Width: 680mm (26.77 inches) Depth: 400mm (15.75 inches) Weight: 80kg (176.37 pounds) | Height: 2000mm (78.74 inches) Width: 680mm (26.77 inches) Depth: 400mm (15.75 inches) Weight: 80kg (176.37 pounds) |
| Power | 380V - 50Hz - 2000W (max). | |
| Enclosure | Laser cut 304 stainless steel IP42. | |
| Ozone Output | 2 x (0 to 10 g/hr (grams per hour) ozone modules). | |
| PLC (Programmable Logic Controller) | Delta + analogue extension + PID controller. | |
| HMI (Human / Machine Interface) | Delta 10" full colour touchscreen. | |
| Oxygen Generator | Wassertec, max 5 L/min (Litres per minute) @ 93% purity. |
|
| Air Filtration | Festo MS6 5 micron and 0.01 micron. |
|
| Cooling | Built-in Seifert Air Conditioner. | |
| Dissolved Ozone | Dissolved Ozone Measurement: Dr. Reiss GMBH ozone probe & flow-cell. Dissolved Ozone Control: 0.00 to 2.00 parts per million. |
|
| 20G Standard | 20G Recycle (with recycling skid) | |
|---|---|---|
| Size and Weight | Height: 1650mm (64.96 inches) Width: 350mm (13.77 inches) Depth: 950mm (37.4 inches) | Height: 1650mm (64.96 inches) Width: 1200mm (67.25 inches) Depth: 1400mm (55.12 inches) |
| Volume | Ozone Contactor: 30 Litres | Ozone Contactor: 30 Litres Recycling Tank: 250 Litres |
| Enclosure | 304 stainless steel (316 optional). | |
| Water Pump | Ozone Dosing Pump: Ebara 0.75 kw stainless steel. | Water Transfer Pump: Ebara 0.75 kw Ozone Dosing Pump: Ebara 0.75 kw |
| Water Filter | - | Stainless Steel, 5 micron bag filter |
| Venturi Injector | Mazzei 978 Kynar (PVDF) | |
| De-gas Valve | Armstrong fully ozone resistant | |
| Water Inlet Connection | NW32 | |
| Water Outlet Connection | NW25 | |
| 20G Standard | 20G Recycle (with recycling skid) | |
|---|---|---|
| Ambient Temperature | 45° C (113° F) Maximum. | |
| Water Temperature | 40° C (104° F) Maximum. | |
| Power | 220V - 20A Single phase circuit breaker. |
|
| Compressed Air | 85 L/min (Litres per minute) @ 2 Bar. Must be clean & dry. |
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