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Bright Blue 20G

Bright Blue 20G - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bright Blue Ozone Systems for Bottle Rinsing

The most advanced ozone system for bottle rinsing & package disinfection currently on the market.
The Bright Blue 20G has been specifically designed to supply ozone-infused water to bottle rinsers so as to aid package disinfection. These systems have been in production and constantly refined since 2001. They are found in Dairy, Juice, Wine & Water bottling plants throughout Africa.

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Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bottle Rinsing & Product Disinfection

Ozone systems are specifically designed for bottle rinsing and package disinfection.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

In-line electronic ozone measurement and control

in Parts per Million (PPM)

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

0.8ppm to 1.2ppm

Recommended ozone residuals for bottle rinsing.
(Adjustable from 0.00 to 2.00 ppm).

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

1000 ℓ/hr → 1000 ℓ/day

Recycling of rinse water (reduces consumption from +/- 1000 litres/hour to +/- 1000 litres/day.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Interlocks to Rinser

Bottles cannot be rinsed if the ozone level is not correct.

Water Recycling

Reduce Water Consumption

The Bright Blue can be supplied with our water-recycling skid, which captures and re-uses the rinse water. This can reduce water consumption from +/- 1000 litres per hour to around 1000 litres per day.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Focus on Quality and Reliability

Built to the Highest International Standards

The Bright Blue bottle rinsing and disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.

Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.
If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Operation and Maintenance

Easy to Use, Easy to Maintain

Ozone systems are specifically designed for bottle rinsing and package disinfection.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town
Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

One Touch On/Off

On a day-to-day basis, the operator simply pushes the start/stop button. The Programmable Logic Controller (PLC) does the rest.
For systems making use of the built-in Interlocks, this can be done from the Rinser/Filler control panel.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Diagnostics

The bottle disinfection system features a diagnostic mode that allows the administrator to easily interrogate each of the system’s main components. It allows any of the major components to be run independently so that they can be verified.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Ozone Level Set-Point Control

Measurement & control of Ozone ppm (parts per million) in the water is done using a Dr. Reiss GMBH ozone probe and dedicated PID controller.
This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set point.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Interlocks

Bright Blue bottle disinfection systems come standard with 4 interlocks using Potential Free Contacts:

  1. System Start/Stop
  2. S.I.P. (Sterilise in Place)
  3. Ozone Level at Set-point
  4. System Healthy

The systems can be run in either Local or Remote modes.

Health and Safety

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Run under Vacuum, De-Gassing, and Ozone Removal

We run with the ozone cells under a vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.

The top of our ozone/water contacting systems features a special ozone-resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.

Under normal operation, there should be no ambient ozone in the production area.

Ensuring Operator Safety

Designed with health and safety in mind. Our systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Ozone Leak Detectors

Our systems have a built-in interface for 2 ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit, the ozone system will be shut down and a warning displayed.

Ozone Leak Detector - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Ethernet Connectivity

Remote Control

We use 10″ full colour touch screens, which have optional Ethernet Connectivity.
With the system connected to a network, it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Ozone Control

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

PID Controller

The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user-defined set-point. The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control.

The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Climate Control System

Seifert Air Conditioners

All Bright Blue CCS systems are climate-controlled using built-in Seifert air conditioners. This further enhances reliability by keeping the inside of the system clean, cool, and dry.

Clean

By preventing dust from entering the panel, the systems stay clean – ensuring that components last longer and allowing for easier maintenance.

Cool

Most of our systems are installed in tropical countries with warm to hot climates and high levels of humidity. Systems are kept cool in order to work optimally under these conditions.

Dry

The air conditioning keeps the electronics dry – preventing dampness and moisture, and ensuring that the electronics are always working at their best.

Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Tech Specs

Bright Blue 20G - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bright Blue 20G – Standard

Bright Blue 20G - Wassertec Ozone - Specialists in ozone systems and ozone technology - Cape Town

Bright Blue 20G – Recycle

Ozone Generator
20G Standard20G Recycle (with recycling skid)
Size and WeightHeight: 2000mm (78.74 inches)

Width: 680mm (26.77 inches)

Depth: 400mm (15.75 inches)

Weight: 80kg (176.37 pounds)
Height: 2000mm (78.74 inches)

Width: 680mm (26.77 inches)

Depth: 400mm (15.75 inches)

Weight: 80kg (176.37 pounds)
Power380V - 50Hz - 2000W (max).
EnclosureLaser cut 304 stainless steel IP42.
Ozone Output2 x (0 to 10 g/hr (grams per hour) ozone modules).
PLC (Programmable Logic Controller)Delta + analogue extension + PID controller.
HMI (Human / Machine Interface)Delta 10" full colour touchscreen.
Oxygen GeneratorWassertec,
max 5 L/min (Litres per minute)
@ 93% purity.
Air FiltrationFesto MS6
5 micron and 0.01 micron.
CoolingBuilt-in Seifert Air Conditioner.
Dissolved OzoneDissolved Ozone Measurement:
Dr. Reiss GMBH ozone probe & flow-cell.

Dissolved Ozone Control:
0.00 to 2.00 parts per million.
Ozone / Water Contactor
20G Standard20G Recycle (with recycling skid)
Size and WeightHeight: 1650mm (64.96 inches)

Width: 350mm (13.77 inches)

Depth: 950mm (37.4 inches)
Height: 1650mm (64.96 inches)

Width: 1200mm (67.25 inches)

Depth: 1400mm (55.12 inches)
VolumeOzone Contactor: 30 LitresOzone Contactor: 30 Litres

Recycling Tank: 250 Litres
Enclosure304 stainless steel (316 optional).
Water PumpOzone Dosing Pump: Ebara 0.75 kw
stainless steel.
Water Transfer Pump: Ebara 0.75 kw
Ozone Dosing Pump: Ebara 0.75 kw
Water Filter-Stainless Steel, 5 micron bag filter
Venturi InjectorMazzei 978 Kynar (PVDF)
De-gas ValveArmstrong fully ozone resistant
Water Inlet ConnectionNW32
Water Outlet ConnectionNW25
On Site Requirements
20G Standard20G Recycle (with recycling skid)
Ambient Temperature45° C (113° F) Maximum.
Water Temperature40° C (104° F) Maximum.
Power220V - 20A
Single phase circuit breaker.
Compressed Air85 L/min (Litres per minute) @ 2 Bar.
Must be clean & dry.

Cape Town

Capricorn Park
126 Capricorn Drive (Corner of Gateway Close),
Muizenberg, Cape Town, 7945, South Africa

T:+27 (0)21 788 2343
E: info@wassertec.co.za

Distributors in Europe

SMF Maschinenfabrik GmbH
Stuifenstraße 59, D-74385 Pleidelsheim, Germany

T: +49 7144 888 27 55  |  F: 0049 77144 899 99 05
E: smf@wassertec-ozone.com

Distributors in New Zealand, Australia and Pacific

Splatt Engineering, 69 Woodcocks Road, 0910 Warkworth,
Auckland, New Zealand

T: +64 9 427 9020
E: info@splattengineering.co.nz
www.splattengineering.co.nz

Wassertec | Engineered Ozone Solutions for water and air treatment | Ozone Generators. Specialists in Ozone Technology. We stock all components at our Cape Town offices: ensuring rapid replacement of spares and minimal downtime..

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